Robust Rustica

prototype macbaren rustica

Prototype of the new MacBaren Rustica flake

The Rustica story begins
For me this story began at the Inter Tabak fair in Dortmund last year. Or better said, in a private room in the nearby Dorint hotel, only a short walk from the Westfalenhallen. There the mighty MacBaren was holding court and when the doors swung open we were warmly greeted by product manager / master blender / tobacco ambassador Per Jensen. One of the highlights of the conversation we had was when he produced a blank tin while telling that it was another project on which he was working. It was a blend which also contained the powerful, vitamine N rich Nicotiana rustica. He asked me to smoke it, a prototype, which I did in a small pipe. Of course I said it was good but the truth was that my tasting palate was totally shot after a day of smoking at the Inter Tabak. Not to mention my stomach was pretty empty so the nicotine wreaked havoc on my body. I did not finish the bowl. But I made a firm mental note to keep an eye out for it in the time to come. It had certainly piqued my interest. I mean, I had Nicotiana rustica before in the shape of snuff (Toque USA Whiskey & Honey, which kicked like a mule) but never as a pipe-tobacco, unique!

mayan smokingAncient “creative” uses of tobacco
Most tobacco consumed by us humans is from the Nictotiana tabacum variety, a tall broad leafed plant. Nicotiana rustica looks alike but is shorter with slightly thinner leaves. Both species are native to the Americas where mankind stumbled upon them roughly 18,000 years ago. But the first area where tobacco was cultivated was the Peruvian/Ecuadorean Andes around 5000-3000 BC. Throughout the years the use of it moved northwards. It was used by all kinds of cultures and civilizations for all kinds of purposes in all kinds of ways. For rituals but also purely for personal pleasure. I can’t begin to describe how “creative” the South-American tribes were in the use of tobacco. It was chewed, snuff was made out of it, it was smoked in the form of cigars or in pipes etc. Even some kind of tea was made of it which would be “drunk” anally with the help of a clyster/enema, like a bulb made of animal skin and a tube made of bone or reed. Or a man would flay his gentleman sausage and soak up the blood in pieces of paper or strips of cloth, add some tobacco and then burn it as an offer to the gods. I am glad that nowadays we only smoke, sniff or chew it orally…

John Rolfe and Pocahontas

John Rolfe and his wife Pocahontas

The savior: John Rolfe
By the time Columbus discovered America in 1492 tobacco had reached every corner of the continent. At 14 May 1607 a group of settlers from the Virginia Company of London established the Jamestown settlement in the Colony of Virginia. In May 1610 John Rolfe arrived there after a long and difficult journey and he was shocked by what he found. The Virginia Colony was almost destroyed by famine and disease. They had tried selling the local tobacco smoked by the Powhatan and Chesapeake Indians (hint: that was Nicotiana rustica) but the settlers themselves and more important the English market did not like it. It burned poorly and hot, tasted bitter and was very strong. THE tobacco back then was called “Spanish Tobacco” (Nictotiana tabacum) because Spain had the monopoly on it. But somehow John Rolfe had obtained seeds of the Spanish Tobacco, even though Spain had declared a death penalty to anyone selling such seeds to a non-Spaniard. In 1611 he was the first to commercially grow Nicotiana tabacum in North-America. And in 1612 the export of this sweeter tobacco, called “Orinoco” by Rolfe, made the Virginia Colony a success. And what about the Nicotiana rustica? Well, it still exists today, it is known as ucuch in southern Mexico, mapacho in South America, thuốc lào in Vietnam and makhorka in Russia. Also it is used for Swedish snus and chew bags.

rustica leaf

Nicotiana rustica leaf

Backstory
And those snus and chew bags is where the MacBaren part of the story begins. It is damn difficult to make a decent pipe-tobacco out of Nicotiana rustica. But at the end of 2018 MacBaren began producing chew bags. The ingredient was Nicotiana rustica although different from the original tobacco smoked by the Indians. These leaves were sun-cured which means there is more sugar in them. It was then that the idea sprang into Per’s head to create a blend from the original tobacco that made smoking popular in the Western world. But the journey was long and difficult because he did not know how to combine the rustica with other tobaccos, a process of experimenting, trial and error. In the end a dark air and fire cured Virginia in the style of the old colonists was used, which was a big step forwards. The use of some modern Burley to balance out the tobaccos was the final ingredient. Last but not least the result was steam-pressed, so all the flavours could optimally meld together, and cut in flakes.

Macbaren Rustica tinPackage / tin:
MacBaren Rustica comes in a pretty plain flat 50gr. tin with artwork in the vein of the other HH blends. You see the MacBaren lions on a dark background with in the middle the HH logo with underneath it “Rustica, hot pressed flake”. My tin is German and on the backside it says (translated): In order to make this strong pipe-tobacco Nicotiana Tabacum and Nicotiana Rustica are being blended together. Since the beginning of pipe-smoking in the 17th century this style of tobacco is rare. The tobacco is being hot pressed to let the natural aromas blend together perfectly.

Mac Baren Rustica flakes tinContents / Cut / Ingredients:
As I open the tin I am greeted by a classy golden MacBaren wrapper. Inside that are neatly stacked thin brown flakes with lighter spots throughout them. One thing I have never seen before, the top flake is laid down diagonally. The ingredients are of course Nicotiana rustica, dark air and fire cured Virginias and modern Burley.

Smell from the tin:
When I first opened the tin the flakes smelled like fermented straw (cattle feed) with a slight sour funky undertone. I liked it because it immediately transferred me back to my youth and the farm of my uncle and aunt. However, when I now smell the remaining flakes it is more earthty, woody and I detect a faint BBQ odour.

Taste:
First of all I have to honestly admit that I am a bit of a Burley noob. For some reason I rarely smoke the stuff and mostly stick to English / Balkan / Virginia / VaPer blends. And boy, am I at a loss! I was honestly positively surprised when I first lit up Rustica. I expected a full assault of pungent tobacco taste but instead it was, ok, still bold, but round, creamy, cool and inviting. Taste-wise I noticed earth, wood, nuts (sometimes even a bit almond-paste like whiffs), toast with unsalted butter, roast and the gentle perfectly dosed sweetness of the Virginia. There is no roller-coaster of tastes throughout the bowl like with a good Balkan. But in the last half the flavours intensify a bit, more wood, more toast, more pure robust tobacco taste while the Virginia sweetness remains until the end.

macbaren rustica tin nicotineMiscellaneous:
Because of the steam-pressing Rustica is smooth like Ellen her buttocks after a hot shower. Of course when smoking I tried to put the pedal to the metal several times by puffin’ really hard but no bite, it keeps smoking cool. The flakes are moist but immediately smokeable from the tin. Fold them or break them into smaller pieces. I choose the latter method. Make sure to not pack the bowl too tightly and try not to tamp too much during the smoke. Now nicotine… Whoooaaaaa….. Nicotiana tabacum leaves have a nicotine content of about 1 to 3%. Nicotiana rustica leaves contain 9%! The curing and steam-pressing processes made the rustica somewhat friendlier but still.. The only way I could smoke and enjoy it was in a small pipe (Dunhill group 1-3) right after dinner with a sweet beverage beside me to counteract vitamin N effects. Then there is the “Limited Edition”. USA pipe tobacco giant Smokingpipes.com says that only 7100 tins of this special edition blend were produced worldwide. Uhmm… My German tin does not mention any kind of limited edition. After some careful reading I found out, the limited USA version is 3.5 oz (about 100 gr.), the regular not limited German version is 50 gr.

Room-note:
This is a strong tobacco and has a strong room-note. Most noticeable by the fact that when I had smoked it in the evening Ellen used the Lampe Berger the next morning.

Price:
In Germany you pay €12,- for a 50 gr. MacBaren Rustica tin. In the USA you pay $21,- for a 3.5 oz.

macbaren rustica conclusionConclusion:
MacBaren Rustica really surprised me taste-wise in a very good way. Loved it! Robust, bold, strong, yet refined flavours that make you look out to smoking a bowl of it. Technically it also is a very good flake, well made and when properly handled it burns ok. My own personal concern is the level of nicotine. Each time I smoked it it was like stepping into the ring with Muhammad Ali. You know you are going to be knocked-out but when… All you can do is make the proper preparations, sit back in your favourite chair, brace yourself and go ahead. I swear I grown some extra chest-hair in the past weeks! For some reason when smoking this, perhaps it is the flavour or the hallucinative rustica, I imagined myself sitting on the porch of some farm-house looking out over the fields. Ha! If the Vikings had MacBaren Rustica they would have stayed at home with their blond wives instead of trying to conquer Europe!

Germain Rich Dark Flake vs. Esoterica Stonehaven

Franz

Franz

At the latest Heukelum meeting I talked to fellow PRF-member Franz. Besides a fondness for old English made pipes (except Dunhill) he also very much likes the tobaccos made by the well known J.F. Germain & Son company from the British Channel Islands. Throughout the time I know Franz I was able to smoke quite a few Germain-made samples provided by him. Now he also did not disappoint me because from England he had ordered a vast amount of Germain Rich Dark Flake! I always wanted to try that one because according to a lot of stories it is similar to the famous Esoterica Tobacciana Stonehaven. I asked Franz if I could fill up a decent sized sample bag so I could compare it to Stonehaven at home. With a smile he said: go ahead!

jf_germain_sonBackground information:
Rich Dark Flake: Unfortunately I have very little background information about Rich Dark Flake. It is only available in the UK and is sold solely in bulk and not in tins. According to Mr Germain some of their blends maintained their recipe for 60 years. If that is the case with Rich Dark Flake, nooo idea.. I would love to hear from some elderly English pipe-smokers how long they are buying the blend.
Stonehaven: The origins of Esoterica Stonehaven are easier to trace. The range of Esoterica tobaccos was founded by Steve Richman, the owner of the Piedmont Tobacconist in Oakland, somewhere halfway the 1980’s. He was looking for someone who could produce his blends. J.F. Germain & Son heard about his interest and made contact through the British embassy. They must have been what Steve Richman was looking for because they started doing business together immediately. For the evaluation of the created blends Steve Richman founded a panel in which GL Pease also took place. Stonehaven is the only blend in the Esoterica range which includes Burley.

Package/tin description:
Rich Dark Flake:
“A great medium to strong dark flake made using a combination of Virginia and Burley tobaccos. Very similar to the popular Germains Stonehaven blend.” Rich Dark Flake comes in standard plastic pouches of a variety of gram weights with a lot of health warnings and in the same gold-coloured sealed bag as Stonehaven. It is always hit or miss if it comes all broken up or in thin juicy flakes.
Stonehaven: “A marriage of air-cured leaf and Burley with selected dark Virginia. Hard pressed and aged to produce brown flakes with dark undertones. A traditional English flake favoured by experienced pipe smokers.” Stonehaven comes in a gold-coloured sealed bag of 8 ounce with on it a simple but elegant label. As far as I know it never was available in tins.

Contents/cut:
Rich Dark Flake:
Burley and Virginia. The flake looks dark, long and thin but just not as thin as Stonehaven. On the picture the flake looks a bit broken up but this comes or from the journey to Franz, him dividing it in smaller portions and finally me putting it in a sample bag, or it was a batch which was a bit broken up.
Stonehaven: The same as Rich Dark Flake: Burley and Virginia. Apart from the slightly thinner cut both flakes look the same. According to Mr Germain Stonehaven is made with 22 cuts an inch. To me this is the thinnest flake I know of.

noseSmell from the pouch/bag:
Rich Dark Flake: When I hold the tobacco under my nose I smell milk chocolate, liquorice, treacle, leather, hay, raisins and some “earthiness”.
Stonehaven: Upon opening the mason jar in which I keep the tobacco I am greeted by a whiff of dark chocolate and some kind of liquor (cognac?) which reminds me of certain Belgian bonbons. Close to my sniffing organ the chocolate still dominates with a faint odour of hay and treacle. Obviously Stonehaven has a “darker” smell than Rich Dark Flake.

011Taste:
Rich Dark Flake: Already after the first few puffs you know you are on to something good. It has an “ancient”, traditional typical tobacco flavour to which only British manufacturers hold the secret. The first part of the bowl is utterly delicious and the creamy, rich flavours I encounter remind me of the typical Dutch “kerststol“: yeast, butter, (brown) sugar and almond. I did even taste some hints of dried fruit (plum?) and raisins. In the second part of the bowl the burley rears its head, the flavours deepen and the tobacco becomes more “manly”. A certain leathery earthiness develops and the sweetness sometimes gives way a bit to a pleasant bitterness. The flakes harmoniously burn down to a fine grey ash with no gooey stuff left behind.
Stonehaven: Dark chocolate hits my taste buds upon lighting and with the first couple of puffs. Pretty fast a dark sugary flavour comes in which diminishes the chocolate tones. There is not as much going on as with Rich Dark Flake in my opinion but the overall taste is excellent and harmonious. Here also a rich and creamy smoke but with a darker edge. Halfway the bowl you can really notice the burley (kept in check with a dark treacle sweetness) and the smoke becomes even deeper, fuller, with hints of nuttiness. Stonehaven clearly has a higher amount of burley than Rich Dark Flake. I detected nothing in the smoke itself of the liquor I smelled before on the bare flakes. Stonehaven also burns down to a fine grey ash.

Both tobaccos and the pipe I smoked them in: a Rattray's Old Perth

Both tobaccos and the pipe I smoked them in: a Rattray’s Old Perth

Miscellaneous:
Rich Dark Flake / Stonehaven: I don’t know how they do it but I seldom have tongue-bite with British made tobaccos. Rich Dark Flake and Stonehaven are no exceptions, even though they contain burley which has a tendency to cause pain on my tongue. They both smoke deliciously cool. Because of the thinner flakes the combustibility is good although they benefit from a bit of drying time. Nicotine-wise Stonehaven packs a bit more punch in my opinion and it is advisable to smoke both tobaccos after a good meal.

thumbs2Room-note:
Rich Dark Flake / Stonehaven: Both tobaccos I could actually smoke in the vicinity of my girlfriend Ellen. Not that she liked the odour of the smoke but it was bearable. Especially with Stonehaven I detected a faint cigarette like smell in the morning when I came downstairs but nothing too bad.

moneyPrice:
Rich Dark Flake: At MySmokingShop you pay £11.65 (± $18.24 /± €14.62) for a 50 gr. pouch and it seems the stuff is readily available. But beware, the shop does not ship to the USA..
Stonehaven: At 4noggins you pay $29.95 (± €24,-) for an 8 ounce bag. IF you can get it. Like so many offerings from Germain Stonehaven sells out almost the minute it hits the shop.. Oh, you can often get it on ebay but then an 8 ounce bag will set you back at over $ 100..

IMG_2428Conclusion:
In my opinion Rich Dark Flake and Stonehaven are not the same. Like Mr Germain said, they are similar. But not too similar. In Rich Dark Flake Virginia is the main component and in Stonehaven burley plays the leading role. For me in Rich Dark Flake there is more going on, more flavours, more sophistication. One of the few magnificent traditional British tobaccos. My mouth waters at the thought of some well-aged Rich Dark Flake.. Yummieyummieyummie! Stonehaven is more “Americanized”, an occasional treat and no all-day smoke but nonetheless superb. Very broadly speaking I think of Rich Dark Flake as milk chocolate and of Stonehaven as dark chocolate. The first I can eat all day long but the second is only tasty now and then. But then again, if you are a lover of dark chocolate… I would like to end with a thank you to Franz for making this blogpost possible!

Beloved Burley

White burley

White burley

Burley is one of most loved and versatile species of the nicotiana tabacum strain. It is used in virtually every kind of tobacco, from snuff and chew to cigarettes and cigars to pipe tobacco. It has the unique property that it is able to absorb flavourings readily and to let those really shine. One of the reasons burley became very popular at the dawn of the “aromatic era” in the 60’s.

The leaves of the plant are medium size. It is grown widely from the mid-Atlantic region of the USA, through the South and into the Midwest. Also burley is cultivated in countries like Argentina, Brazil, Canada, Malawi and Mexico.

There are a few different kinds of burley with different methods of curing:
1. Air cured burley
(sub-categories  1. Light air cured – 2. Dark air cured.)
2. Fire cured burley.

Air curing

Air curing

Air Curing: About 90% of all the burley tobacco grown in the USA is air cured. The process is simple: after the tobacco is harvested it is strung on long poles and hung in a barn to dry under natural weather conditions. This air curing process normally takes from four to six weeks. It is completed when the central vein of the leaf is completely free of sap.
Light air cured burley: The top grades of light air cured burley, which are yellow, are referred to as “White Burley”. These larger, thinner middle leaves are those most desired for the manufacture of fine pipe tobacco and premium quality cigarettes. White burley has a fine texture, excellent burning qualities and the ability to absorb large amounts of casings and flavourings. The top and bottom leaves are used in the manufacture of snuff, plugs, twist and inexpensive brands of pipe smoking tobacco. The taste is nutty, sometimes with a bit of a cocoa note.
Dark Air cured burley: Used mostly for chewing tobacco, plugs, snuff and inexpensive brands of pipe tobacco. The lower grades (or heavier leaves) are used in some tobacco mixtures to give the tobacco blend more “body”. The taste is earthy, spicy and cigar-like and the colour of the leaves ranges from light to dark brown.

Fire Curing: In the fire curing process the tobacco is also placed on poles and hung in a barn for a period of three to five days. Then slow fires of hardwood and hardwood sawdust are maintained on the barn-floor until the tobacco is completely dry. The process can take as long as forty days if the weather is very damp. In addition to drying the tobacco, the fire curing process imparts an unusual smoky taste and aroma to the tobacco. Most fire cured burley comes from southern Kentucky and northern Tennessee.
Fire Cured Burley: Usually referred to as “Kentucky Burley”. Its production is essentially for the same use as dark air cured burley. The taste is earthy, spicy and cigar-like with a slightly smoky aroma.

White burley tobacco monument

White burley tobacco monument

The origin of white burley tobacco is credited to George Webb and Joseph Fore in 1864. They grew it on the farm of one captain Frederick Kautz near Higginsport, Ohio. Seed was used from Bracken County, Kentucky. The captain noticed a different type of light leaf shaded from white to yellow was grown. By 1866, he harvested 20,000 pounds of burley and sold it in 1867 at the St. Louis Fair for $58 per hundred pounds. In 1880 Kentucky produced 36 percent of the total USA tobacco production. First in the country with nearly twice as much tobacco produced as by Virginia.

For me a downside of burley is that it contains a lot of the ol’ lady nicotine. I do not know much about chemistry but I shall try to explain it.. Burley has an alkaline nature (which means that the smoke tends to have a pH above 7). And one of the things that will cause the body to absorb nicotine more and more is an alkaline (or basic) matrix. Which makes sense if you realize that nicotine belongs to a group called alkaloids (morphine also belongs to that group).

However, if you get sick from the nicotine you can do the following:
1. Drink lots of water (8 glasses if you can stomach it) or other healthy beverages (no not beer you Belgium folks!).
2. Take some extra vitamins. They are good for you! Especially if you are trying to clear your body of nicotine. In particular vitamin C is an antioxidant that is known to help in this process.
3. Exercise! Working up a sweat will burn a good deal of those nasty nicotine toxins out of your body.
4. Eat or drink something sweet. Smoking anything high in nicotine will cause your blood sugar to initially rise and then drop. That  drop is what causes most of the nicotine issues.
5. Lie on bed and wait for the sickness to pass. After 40 minutes the nicotine loses half of its effect.

The alkalinity of burley has an additional effect: the possibility of tongue bite. Of all the different types of tobaccos, the one most likely to cause bite is Burley. However, it is important to understand that tongue bite is a biochemical reaction. Not to be confused with “leather tongue”, what you might get from smoking too much or too hot. When tongue bite attacks, it feels almost like a muscle cramp. The reaction is caused by the high pH of the smoke and because of that having something to drink that is somewhat acidic (like a dry wine or a soda) can help to lessen the discomfort.

Master-blender Steven Brooks in action

Master-blender Steven Books in action.
© House of Calabash

As far as blending goes, little or no sugar is found in the chemical composition of burley. That enables it to absorb great quantities of flavourings or casings. Also, because of the neutral taste and aroma of burley, it blends quite easily with all types of tobaccos. It assumes the taste and aroma of the tobacco or the flavourings with which it is blended. If you would like to lighten a blend you could use some white burley, which will add a bit of sour nuttiness (like a walnut). Dark burley (air and fire-cured) will add a spicy note and maybe a touch of a cigar-like flavor along with a fair amount of vitamin N. So beware if you are a nicotine wuss like me!

There are many, many mixtures that have a bit or a lot of burley in them. So I won’t (and can’t) name them all. But here are some recommended blends:
Bell’s Three Nuns Original*
– Cornell & Diehl: Burley Flake #3, Exhausted Rooster, Haunted Bookshop
Edgeworth Sliced (no longer made, old full and sealed tins can be found now and then on e-bay)
– Esoterica Tobacciana: Stonehaven
– GL Pease: Barbary Coast, Cumberland, Jackknife Plug
– HU Tobacco: Nashville County, Dockworker
– John Middleton: Carter Hall, Prince Albert
– MacBaren: Burley London Blend*, Navy Flake*
– Peterson: Perfect Plug*, University Flake*
– Pipes and Cigars: Scotty’s Bulk Blends – Butternut Burley
– Solani: 660 Silver Flake*, 656 Aged Burley Flake*
Troost Slices*

* Available in The Netherlands