Robust Rustica

prototype macbaren rustica

Prototype of the new MacBaren Rustica flake

The Rustica story begins
For me this story began at the Inter Tabak fair in Dortmund last year. Or better said, in a private room in the nearby Dorint hotel, only a short walk from the Westfalenhallen. There the mighty MacBaren was holding court and when the doors swung open we were warmly greeted by product manager / master blender / tobacco ambassador Per Jensen. One of the highlights of the conversation we had was when he produced a blank tin while telling that it was another project on which he was working. It was a blend which also contained the powerful, vitamine N rich Nicotiana rustica. He asked me to smoke it, a prototype, which I did in a small pipe. Of course I said it was good but the truth was that my tasting palate was totally shot after a day of smoking at the Inter Tabak. Not to mention my stomach was pretty empty so the nicotine wreaked havoc on my body. I did not finish the bowl. But I made a firm mental note to keep an eye out for it in the time to come. It had certainly piqued my interest. I mean, I had Nicotiana rustica before in the shape of snuff (Toque USA Whiskey & Honey, which kicked like a mule) but never as a pipe-tobacco, unique!

mayan smokingAncient “creative” uses of tobacco
Most tobacco consumed by us humans is from the Nictotiana tabacum variety, a tall broad leafed plant. Nicotiana rustica looks alike but is shorter with slightly thinner leaves. Both species are native to the Americas where mankind stumbled upon them roughly 18,000 years ago. But the first area where tobacco was cultivated was the Peruvian/Ecuadorean Andes around 5000-3000 BC. Throughout the years the use of it moved northwards. It was used by all kinds of cultures and civilizations for all kinds of purposes in all kinds of ways. For rituals but also purely for personal pleasure. I can’t begin to describe how “creative” the South-American tribes were in the use of tobacco. It was chewed, snuff was made out of it, it was smoked in the form of cigars or in pipes etc. Even some kind of tea was made of it which would be “drunk” anally with the help of a clyster/enema, like a bulb made of animal skin and a tube made of bone or reed. Or a man would flay his gentleman sausage and soak up the blood in pieces of paper or strips of cloth, add some tobacco and then burn it as an offer to the gods. I am glad that nowadays we only smoke, sniff or chew it orally…

John Rolfe and Pocahontas

John Rolfe and his wife Pocahontas

The savior: John Rolfe
By the time Columbus discovered America in 1492 tobacco had reached every corner of the continent. At 14 May 1607 a group of settlers from the Virginia Company of London established the Jamestown settlement in the Colony of Virginia. In May 1610 John Rolfe arrived there after a long and difficult journey and he was shocked by what he found. The Virginia Colony was almost destroyed by famine and disease. They had tried selling the local tobacco smoked by the Powhatan and Chesapeake Indians (hint: that was Nicotiana rustica) but the settlers themselves and more important the English market did not like it. It burned poorly and hot, tasted bitter and was very strong. THE tobacco back then was called “Spanish Tobacco” (Nictotiana tabacum) because Spain had the monopoly on it. But somehow John Rolfe had obtained seeds of the Spanish Tobacco, even though Spain had declared a death penalty to anyone selling such seeds to a non-Spaniard. In 1611 he was the first to commercially grow Nicotiana tabacum in North-America. And in 1612 the export of this sweeter tobacco, called “Orinoco” by Rolfe, made the Virginia Colony a success. And what about the Nicotiana rustica? Well, it still exists today, it is known as ucuch in southern Mexico, mapacho in South America, thuốc lào in Vietnam and makhorka in Russia. Also it is used for Swedish snus and chew bags.

rustica leaf

Nicotiana rustica leaf

Backstory
And those snus and chew bags is where the MacBaren part of the story begins. It is damn difficult to make a decent pipe-tobacco out of Nicotiana rustica. But at the end of 2018 MacBaren began producing chew bags. The ingredient was Nicotiana rustica although different from the original tobacco smoked by the Indians. These leaves were sun-cured which means there is more sugar in them. It was then that the idea sprang into Per’s head to create a blend from the original tobacco that made smoking popular in the Western world. But the journey was long and difficult because he did not know how to combine the rustica with other tobaccos, a process of experimenting, trial and error. In the end a dark air and fire cured Virginia in the style of the old colonists was used, which was a big step forwards. The use of some modern Burley to balance out the tobaccos was the final ingredient. Last but not least the result was steam-pressed, so all the flavours could optimally meld together, and cut in flakes.

Macbaren Rustica tinPackage / tin:
MacBaren Rustica comes in a pretty plain flat 50gr. tin with artwork in the vein of the other HH blends. You see the MacBaren lions on a dark background with in the middle the HH logo with underneath it “Rustica, hot pressed flake”. My tin is German and on the backside it says (translated): In order to make this strong pipe-tobacco Nicotiana Tabacum and Nicotiana Rustica are being blended together. Since the beginning of pipe-smoking in the 17th century this style of tobacco is rare. The tobacco is being hot pressed to let the natural aromas blend together perfectly.

Mac Baren Rustica flakes tinContents / Cut / Ingredients:
As I open the tin I am greeted by a classy golden MacBaren wrapper. Inside that are neatly stacked thin brown flakes with lighter spots throughout them. One thing I have never seen before, the top flake is laid down diagonally. The ingredients are of course Nicotiana rustica, dark air and fire cured Virginias and modern Burley.

Smell from the tin:
When I first opened the tin the flakes smelled like fermented straw (cattle feed) with a slight sour funky undertone. I liked it because it immediately transferred me back to my youth and the farm of my uncle and aunt. However, when I now smell the remaining flakes it is more earthty, woody and I detect a faint BBQ odour.

Taste:
First of all I have to honestly admit that I am a bit of a Burley noob. For some reason I rarely smoke the stuff and mostly stick to English / Balkan / Virginia / VaPer blends. And boy, am I at a loss! I was honestly positively surprised when I first lit up Rustica. I expected a full assault of pungent tobacco taste but instead it was, ok, still bold, but round, creamy, cool and inviting. Taste-wise I noticed earth, wood, nuts (sometimes even a bit almond-paste like whiffs), toast with unsalted butter, roast and the gentle perfectly dosed sweetness of the Virginia. There is no roller-coaster of tastes throughout the bowl like with a good Balkan. But in the last half the flavours intensify a bit, more wood, more toast, more pure robust tobacco taste while the Virginia sweetness remains until the end.

macbaren rustica tin nicotineMiscellaneous:
Because of the steam-pressing Rustica is smooth like Ellen her buttocks after a hot shower. Of course when smoking I tried to put the pedal to the metal several times by puffin’ really hard but no bite, it keeps smoking cool. The flakes are moist but immediately smokeable from the tin. Fold them or break them into smaller pieces. I choose the latter method. Make sure to not pack the bowl too tightly and try not to tamp too much during the smoke. Now nicotine… Whoooaaaaa….. Nicotiana tabacum leaves have a nicotine content of about 1 to 3%. Nicotiana rustica leaves contain 9%! The curing and steam-pressing processes made the rustica somewhat friendlier but still.. The only way I could smoke and enjoy it was in a small pipe (Dunhill group 1-3) right after dinner with a sweet beverage beside me to counteract vitamin N effects. Then there is the “Limited Edition”. USA pipe tobacco giant Smokingpipes.com says that only 7100 tins of this special edition blend were produced worldwide. Uhmm… My German tin does not mention any kind of limited edition. After some careful reading I found out, the limited USA version is 3.5 oz (about 100 gr.), the regular not limited German version is 50 gr.

Room-note:
This is a strong tobacco and has a strong room-note. Most noticeable by the fact that when I had smoked it in the evening Ellen used the Lampe Berger the next morning.

Price:
In Germany you pay €12,- for a 50 gr. MacBaren Rustica tin. In the USA you pay $21,- for a 3.5 oz.

macbaren rustica conclusionConclusion:
MacBaren Rustica really surprised me taste-wise in a very good way. Loved it! Robust, bold, strong, yet refined flavours that make you look out to smoking a bowl of it. Technically it also is a very good flake, well made and when properly handled it burns ok. My own personal concern is the level of nicotine. Each time I smoked it it was like stepping into the ring with Muhammad Ali. You know you are going to be knocked-out but when… All you can do is make the proper preparations, sit back in your favourite chair, brace yourself and go ahead. I swear I grown some extra chest-hair in the past weeks! For some reason when smoking this, perhaps it is the flavour or the hallucinative rustica, I imagined myself sitting on the porch of some farm-house looking out over the fields. Ha! If the Vikings had MacBaren Rustica they would have stayed at home with their blond wives instead of trying to conquer Europe!

Voluptuous Virginia

John Rolfe and Pocahontas

John Rolfe and Pocahontas

One of the most versatile tobacco leafs is Virgina, also known as the “bright leaf”. It is used for example in latakia blends and aromatics, gets mixed with Perique but can also stand perfectly on its own.

This tobacco goes back a loooooong time. It was Sir Walter Raleigh who took the first Virginia tobacco to Europe in 1578. He referred to it as tobah.
Then, In 1609, John Rolfe set foot in Jamestown, Virginia. He is credited as the first settler to have successfully grown tobacco for commercial use. But most people know him as the husband of Pocahontas. Yes, from the Disney movie. Go and tell THAT to your kids.
The tobacco grown in Virginia at that time, Nicotiana rustica, was used by the Chesapeake Indians in their religious ceremonies. The English settlers tried to sell some of this tobacco in England, but they were unsuccessful. That Virginia had a strong odour and flavour and the English consumers preferred a milder variety. They got just that when in 1614 John Rolfe planted this sweeter tobacco (Nicotiana tabacum) in Virginia. It came from seeds which he brought from Bermuda or Trinidad. He grew enough to ship four barrels of tobacco to England. Rolfe’s tobacco sold for a high price and tobacco quickly became the main source of cash for Virginia. In fact, tobacco was used as currency by the Virginia settlers for years and Rolfe was able to make his fortune in farming it for export.

The bright leaf that became the favourite of European markets was not discovered until 1839. In that year a slave, Stephen Slade (owned by farmer Abisha Slade from Caswell County NC), accidentally discovered a new flue curing method that turned the leaf a bright yellow. He fell asleep one night while keeping an eye on the wood fires used for curing the barns of tobacco. Whether it was the stormy night, instinct or just what woke him, no one will ever know. But he awoke realizing that the fires in the tobacco curing barn had almost gone out. Rather than throw wet wood into the dying fire, he rushed to the charcoal pit near the forge. He grabbed several charred log parts and threw them on the embers. The application of the sudden, drying heat, derived from the charred logs, produced an amazing effect on the green tobacco. The result was 600 pounds of the brightest yellow tobacco ever seen. By the mid-1850’s, Abisha Slade had emerged as one of the leading educators in the use of charcoal in the curing of bright leaf tobacco. He made many public appearances to share the bright leaf process with other farmers.

Virginia field

Virginia tobacco field

In the United States Virginia is grown in the following “belts”, comprised of six states:
Old Belt: Virginia and North Carolina
Middle Belt: North Carolina
Eastern Belt: North Carolina
Border Belt: South Carolina and North Carolina
Georgia Belt: Georgia, Florida and Alabama

But the bright leaf is also grown all over the world in countries like Canada, China, Zambia, Tanzania, India, Argentina, Brazil and The Philippines. Because it grows pretty well in poorer soil it is one of the easier plants to cultivate. Beware, the flavour will vary depending upon where it is produced. For example, American Virginia tobacco is quite a lot sweeter than African.

Talking about sweetness, Virginia tobacco has a natural high sugar content. It is not abnormal to find sugar levels of 20% to 25% in the bright leaf. If the tobaccos are cased (like in aromatics) it can be even higher. Because of that higher sugar content Virginia can burn a bit hot. So if you don’t smoke slow you might wind up with a leather tongue.. And exactly that  is one of the reasons that Virginia flakes are popular. They slow down the burn rate because the tobacco is tightly packed together. Virginia-Perique blends are also very loved. This because the combination tastes good and the slow and cool burning Perique tames the Virginia heat pretty well.

Red Virginia

Red Virginia

There are several types of Virginia, each with unique characteristics:
Yellow Virginia: The most sweet of them all. Lemon to banana yellow in colour. The taste has a citrus-like, acidic sweetness.
Orange Virginia: A bit less sweet then the yellow with a kind of hay-like quality.
Bright Virginia: (A collective term) Most of the times a mixture of yellow and orange with perhaps a bit of red.
Red Virginia: A bread or yeast-like toastiness with a lot less sugar.
Brown Virginia: Heat, pressure and ageing are used to deepen the flavour and increase the nicotine content of the leaf. Regarding taste it has a mildly sweet earthiness.
Black Virginia: Yellow Virginia gets roasted on a metal surface until it turns black. This way the sugars are caramelized and you get a bit of a sweet, fruity taste.

When creating new blends, Virginia is VERY important. It forms the backbone of a mixture. Very often several types of Virginia are used within 1 blend, also in different cuts. For example, HH Mature Virginia from MacBaren contains 15 different types of the bright leaf. So if you make a new mixture, be sure that the Virginia part of it tastes good. Then when you are satisfied you can add other tobaccos like latakia, orientals etc.

There are a LOT of Virginia blends, I am not going to name them all. Well known straight (or almost straight) Virginia mixtures and flakes are:
Ashton Gold Rush
– Capstan: Medium Navy Cut, Gold Navy Cut
Cornell & Diehl Opening Night
– Dan Tobacco: Hamburger Veermaster, Skipper’s Flake
Dunhill Flake*
– Esoterica Tobacciana: Blackpool, Kingsbridge
GL Pease Union Square
HU Tobacco Sunset
– MacBaren: Virginia No.1*, Virginia Flake, HH Mature Virginia
– McClelland: No. 5100 Red Cake, No. 2010 Classic Virginia, Blackwoods Flake, Dark Star, Christmas Cheer
Rattray Marlin Flake*
– Samuel Gawith: Full Virginia Flake, Golden Glow, Best Brown Flake

* Available in The Netherlands