Luxury tobacco from Lauenburg

Lauenburg

This year the destination for the summer holiday of Ellen and myself was Germany. Instead of staying in one location we opted to make a week-long trip from the North of Germany, Lübeck, to the Middle-East part; the Ahrtal. In between those two locations we resided in hotels and B&B’s. Of course I planned to visit several tobacco-shops and even a tobacco-factory: DTM in Lauenburg, situated on the northern bank of the river Elbe, east of Hamburg. Lauenburg is just a lovely old town with a picturesque historic centre alongside the Elbe. Small, enchanting streets up the hill lead to what is left of the once mighty Lauenburg castle. Also the view from there is stunning, you cannot only see the beautiful river Elbe and the old town, but also the flat marshland of Lower-Saxony. Lauenburg has one café/restaurant where you can smoke inside: the Alten Schifferhaus, where I left Ellen so I could visit DTM without her beautiful but prying eyes.

2015 Dan Pipe catalogue cover

2015 Dan Pipe catalogue cover

First of all, there are 2 separate business entities: Dan Pipe and Dan Tobacco Manufacturing (DTM). Dan Pipe is a retail and catalogue company. Dan Tobacco is a tobacco production facility. The history of Dan Pipe began in 1972 when, after a holiday in Denmark, teacher and enthusiastic pipe smoker Heiko Behrens decided to sell the creations of then unknown Danish pipe makers. In a small catalogue handmade pipes by Former, Emil Chonowitsch and Poul Hansen were presented together with factory pipes from Tabago, Torben Dansk, Danmore and other Danish producers. Soon also pipe tobacco was added to the catalogue, including Dan Pipe‘s first own-brand Torben DanskThe quality of the pipes and tobaccos from the Dan Pipe catalogue provided good word-of-mouth advertising amongst the German pipe-smokers so gradually the customer base grew.

Holger Frickert

Holger Frickert © Pipes & Tobacco Magazine

By 1976 the business was growing so rapidly that a new location was necessary. Behrens contracted craftsman (and aspiring young dentist) Holger Frickert to construct and design a showroom. Frickert was leading a class in art and design and that class rebuilt the shop in the form of a boat. It was an extraordinary design, with sails atop the room. Sadly I could not find any pictures of it.. Frickert’s passion for handicrafts, smoking and pipes led him to abandon dentistry and join Behrens’ business in 1978. He began repairing pipes as well as designing his own plus he became responsible for the catalogue presentation. The company was renamed for legal reasons in Danske Pibe“.

© Pipes & Tobacco Magazine

© Pipes & Tobacco Magazine

In 1985 Danske Pibe had grew so large that a much more spacious home had to be found. The Grashof”, a large farmhouse with thatched roof from the 18th century offered ideal conditions. There was space in abundance and on top of that the in 1987 lovingly restored old house, which also housed the store, had a special rustic charm. Over the years it became a magnetic pole in the northfor tobacco and pipe enthusiasts from all parts of Germany and the surrounding countries. Since the beginning of the 1980’s one of the specialities of the company were the house-brand tobaccos, which soon covered a wide range of flavours. But quality and delivery problems became a threat so decisive action was necessary. A new supplier who was able to cover the entire range of house-brand tobaccos was not in sight. Because of that the decision was made by Danske Pibe to establish their own tobacco factory. In 1991 a suitable building was found in Lauenburg and that was the beginning of subsidiary Dan Tobacco Manufacturing. Simultaneously the parent company returned to its old name Dan Pipe.

dan tobacco buildingThe DTM building is kind of special. It is an old former grain malting house, built of red brick into the steep slope of the Elbe river banks more than 100 years ago with a construction solid like an ancient castle. Enclosed by anywhere from several feet to several hundred feet of rock, the temperature and humidity in it varies no more than 2,5%. The ideal place for storing and producing pipe tobacco. The inevitable start-up problems were soon overcome and thanks to the creativity and experience of the employees of both companies they succeeded in a remarkably short time to generate a sizeable range of tobacco products. Those tobaccos were of such excellent quality that they gained a high international reputation. Thus exports to, for example, USA, Italy, Russia and Japan followed.

Pfeifen Timm

Pfeifen Timm

In 1994 Dan Pipe acquired 4 stores of the Pfeifen Timm chain in Hamburg’s city centre, a pipe-specialist well-known throughout Germany. Thus, the tobacco assortment now included many Timm house-brands. Even a fresh wind went through the cigar assortment and it was greatly increased. Sadly in November 2001 a fire laid the Grashof in ruins. Luckily in Lauenburg at DTM enough space was available, so it became the new home of Dan Pipe. The years during and after the financial crisis were difficult. The shops in Hamburg suffered losses and had to be closed. Dr. Heiko Behrens realised he needed help and so Maria Sousa became the other director. New sources of income had to be found in which the company succeed. Nowadays besides pipe-tobacco, high class water-pipe tobacco is made in Lauenburg.

Part of the Dan Pipe shop interior

Part of the Dan Pipe shop interior

I visited Dan Pipe / DTM several times now. But the first time (like so many things) was special. In 2012 I was busy with the quest for forum tobaccos. It was arranged that good friend and chauffeur Ed and myself would stay there for two days and visit the DTM factory. When we arrived we immediately noticed the sweet smell coming from the building. Someone was making a batch of aromatic tobacco for sure! Inside the Dan Pipe store shop assistant Ralph Kaschwich looked at us a bit questioning. “You come here for two days? Netherlands? Forum tobaccos? Let me make a phone call..” After a brief conversation things were cleared out and we were asked to wait for Andreas Mund, the master blender. That waiting certainly was not a punishment! The store has a beautiful interior from 1920 which is made from solid mahogany and comes from an old Hamburg pharmacy. It has many drawers and shelves where besides pipes about 140 DTM tobaccos are displayed in sample-jars. There also is a table with a bench where you can quietly sit, have a drink, take a piece of cake and (of course) smoke.

Andreas and me in the DTM warehouse

Andreas and me in the DTM warehouse

Soon Andreas greeted us. An ordinary looking man on first sight, you could take him for a construction worker if you saw him. Later it turned out that he actually had been a construction worker before he became involved in DTM. In 5 years he learned the tricks of the trade from former master blender Jürgen Westphal, who created almost all original DTM tobaccos and was going into retirement. The tour around the factory started at the top floor where the raw tobaccos are stored in lots of crates, boxes, bales and barrels. I do not know how many tons exactly but with a turnover of approximately 60.000 kg. per year you can imagine the scale of the place. DTM has to buy their leaf tobacco on the same terms as the big companies; by the container. So lots of tobacco have to be stored for quite a while before they are completely processed. Not bad, on the contrary,  it can slowly mature and improve its rich aromatic characteristics day by day. The tobaccos come from all over the world. Virginia from Brazil, India, the Philippines and Zambia, oriental tobaccos from Lebanon and Bulgaria, burley from Mozambique and Malawi, latakia from Cyprus, Kentucky from India and perique from the USA.

Andreas and a barrel of perique

Andreas and a barrel of perique

What surprised us was the transparency and openness business-wise in general. “I have so many tons of this and buy it for about that price so and so, etc.” The bottom line is that Andreas is also responsible for the purchase of raw tobaccos. For some of those he must wait nine months after ordering until they are finally delivered (eg. latakia), so he must carefully calculate whether his current stock is sufficient. It was remarkable that the dry, raw unprocessed tobacco indeed had no remarkable smell (long live casings). Well, except latakia and of course perique. Talking about that last one, DTM has a couple of barrels of the stuff, standing in a dark corner. Apparently perique and light are not a good combination. The smell of it is just… Whoaaa….Malevolent..

DTM_09In the next hall upstairs were the ready tobaccos waiting in large boxes to be further processed. Also here nothing was too crazy. Much was made open, it was grabbed, sniffed at. Delicious! I wished I had a couple bags of this tobacco I thought several times. I noticed that most employees smoked shag or cigarettes and no pipe. “Yes, we smoke pure Virginias here and no garbage made by Lucky Strike for example with 70% tobacco and 30% wood chips.” Andreas said. Incidentally he smokes a pipe but with the daily work cigarettes are just easier. Plus he uses cigarettes to try out new raw tobaccos. A trick he learned from Jürgen Westphal. If it does not taste in a cigarette, it certainly does not taste in a pipe.

Andreas and me before the flavour extracts

Andreas and me before the flavour extracts

On the lower floor in the building stood the old machinery which until recently was used for the production of tobaccos. Plus there were lots of shelves stacked with all kinds of aromatic extracts. “We are lucky.” Andreas said “The centre for flavour extracts is Hamburg, which is close to Lauenburg. There are many companies which make this stuff so it is very easy for us it acquire.” It was a very strange experience to smell some extracts. Sometimes it smelled so strong, so concentrated, that you could not figure out what exactly was inside a bottle. Also some flavours had several subcategories, for example Butter Vanilla, Crème Vanilla etc.

DTM_16When we walked around the corner to the next room we saw the mighty flake presses made by famous company Robert Legg from London. Stately red-black devices that looked like they were forged from ancient iron. 2 presses could be heated in order to make Virginia cavendish. However, this was not done because apparently it is cheaper to buy ready-made cavendish. The slabs of flake coming out of the machine are 9 kg. Nice to see that some of those slabs were for Hans Wiedemann’s HU Tobacco, who lets several of his offerings make by DTM. On another wall were so called postpresses. They are needed because the tobacco that comes from the big press has a tendency to expand again. The reason for this is that DTM wants to use Arabic gum (adhesive for the flakes) as little as possible.

Metal tobacco cylinder

Metal tobacco cylinder

Then we came in the big factory hall, the place of the large, new machine. An impressive sight, especially the big metal cylinder in which the raw tobacco is moistened and cased. Almost everything coming from the DTM factory is cased with honey. Large buckets of the naturally sweet stuff stood beside the machine on the sticky floor. The hall looked slightly blue of the vapours and smoke from the whole process. I will not describe in detail what happens because Ed made a short film about it.

Measuring the cut tobacco

Measuring the cut tobacco

But, in short: The tobacco is moistened/cased, then it gets compressed, cut, the moisture level gets corrected and eventually it all ends up in large boxes. However, the machine which had to cut the tobacco (made by German machine factory Winicker & Lieber who also make the machines for Mac Baren and Pöschl) did not (yet) function optimal. Therefore a little bit of the batch was cut and measured by hand so the machine could be recalibrated. This continued until the cut was right.

Packing department

Packing department

On to the all female packing department. I expected the work was done by machines but nothing could be further from the truth. Everything was done by hand! The tobacco weighing, putting it in tins/pouches, closing the tins/pouches, putting stickers on it.. I have so much respect for the women who do this work. When we were there they were mainly busy with pouches for Switzerland, a very large market for DTM. I had to laugh when Andreas remarked that those pouches contained a blend with 50% oriental tobaccos.Not good, not good..” He said, and pulled a dirty face. “Up to 30% in a blend, nothing more. But the customer is king.” Also the ladies were packing an aromatic blend of DTM. You could tell right away because the whole room smelled like candies were packed in stead of tobacco. The tour continued in the repair workshop. Pipes are being fixed here by boys who are still quite young. Some pipes shown to me belonged to a man who monthly needed new mouthpieces because he chewed them up.Pipes are to smoke, not to eat”, Andreas sighed with a smile. From the repair workshop we went to the tobacco warehouse of Dan Pipe. The place where everything in the catalogue (and more) is stored. Impressive to see all those tobaccos and pipe smoking paraphernalia.

Michael Apitz

Michael Apitz

Through the tobacco warehouse we came back in the store where Michael Apitz had joined Herr Kaschwich. He is responsible for creating many of the aromatic tobaccos of DTM. And is a walking encyclopaedia of everything that has to do with pipes and tobacco. Plus he is not afraid to share his knowledge and give his opinion, an intense man. I knew little of aromatic tobaccos so it was about time to speak to him. “Herr Apitz, may I ask something…” “No! First I have a question for you! How many tobaccos can one taste and judge on one day?” “Ehrrr, um… Three?” “No! Only one.” And a whole explanation followed. He showed and let us smell a lot of tobaccos together with an explanation of them. Very informative. With one of the first tobaccos which he took from the shelf he asked us what we smelled. As in, you never going to guess it. I smelled it.. And again.. Ehrr, aniseed? He looked at me with big eyes. Correct! *Phewww* Every time we were in the shop and there were no other customers he came up with another topic to talk about. Once again, very informative.

IMG_3357The last time I was there we spoke with each other non-stop for about 1.5 hour until I really had to get back to Ellen, who I left at the Alten Schifferhaus. Just before I went Herr Apitz asked me what I liked to smoke the most. “Well, a good Balkan I guess.” I answered. He then rushed to the tobacco warehouse and came back with a pouch of Bill Bailey’s Balkan Blend. “Here, this is for you, enjoy it!” Which for me characterizes Dan Pipe / DTM. Warm and passionate people with the typical “no-nonsense working hard and effective” German mentality.

Here are some DTM-made tobacco recommendations:
BiBo (Buddies): An ultimate aromatic statement created by Michael Apitz. The absolute pinnacle of sweetness. Forget the sweet American, Danish and Dutch blends, this one tops them all. It tastes and smells like Jaffa cakes, but then into the extreme. I once smoked this one in the evening in my living-room and asked Ellen what she thought. “Well, not bad” was the answer. Until she came downstairs the next morning.. “Whaaaat!? What is this odour? It smells like a friggin’ candy shop in here!” It took a week before we could not smell BiBo any more.. “I rather have you smoking latakia!” Ellen sneered in my direction.
Bill Bailey’s Balkan: A bit strange, Kentucky in a Balkan, but it works out well and results in a cool and satisfying smoke.
Midnight Ride: A rich, full flavoured classic English blend. If you want to know how Perique can work its magic in a latakia-mixture, try this one.
Old Ironsides: A latakia lovers dream. Dark and strong but also cool and creamy this flake makes you come back for more.
Skipper’s Flake: A no-nonsense straight Virginia flake. Pure unadulterated bright leaf heaven. ‘Nuff said.
Smooth latakia: One of the newer offerings, created by the wife of Andreas who also works at DTM. Black cavendish combined with latakia make this (like the name says) a smooth smoke. It reminds me a bit of McClelland’s Frog Morton.
Sweet Vanilla Honeydew: One of the few aromatic tobaccos I really like. Tastes like creamy vanilla and smells like those divine butter biscuits grandma used to bake. A real crowd pleaser.

Thanks go out to Paul and Ed for a lot of the pictures you see.

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2015 PRF-pipe made by Big Ben

Dre unveiling the new forum year-pipe

Dre unveiling the new forum year-pipe

In my Hospitable Heukelum 2014 blogpost I revealed that the 2015 PRF forum year-pipe was going to be made by Dutch pipe-brand Big Ben. Like I told before, normally Shaun arranges the whole project but sadly he had been very ill this year.. Despite his sickness he managed to reach out for help and Dre answered his call. Dre (Andre) has very good connections with the Gubbels family from the Big Ben and Hilson pipe factory and regularly visits the place. So he asked if they could mean anything for the PRF pipe project. Unfortunately Big Ben only fire up their machines for a minimum of 500 pipes and the forum can never reach that number. BUT they had an alternative solution.

2015 PRF forum year-pipes

Throughout the years Gubbels kept pipe-bowls from their Barbados range behind with an exceptional grain and we could have those! Plus they added a metal ring on top of the bowl which made the pipe look even better. Then there was another problem, one can’t buy directly from the Gubbels factory. Luckily Primera Wouters in Weert were prepared to distribute the pipes. When Shaun and Dre told this and showed the pipe they got a very well deserved applause. Just over 60 pipes were available and when forum-members could order them they all were gone in no time! To be perfectly honest, I did not apply for one. I simply did not like the shape, but came to regret it later.

My first proper pipe: a Hilson Event

My first proper pipe: a Hilson Event

When I wanted to begin with pipe-smoking I knew nothing except that a Big Ben was a good pipe to start with. However, I preferred a model that was made by Hilson, a Hilson Event. The store owner explained to me that Hilson was made in the same factory as Big Ben. “Ok, I’ll take it!”, I said and bought my first pipe. Later I bought a Big Ben which roughly had the same model as the Hilson Event because I simply liked that shape back then. Both pipes I do not have any more, I gave them away when my tastes began to develop and change.

Johannes Henricus Gubbels & Anna Maria Gubbels

Johannes Henricus Gubbels & Anna Maria Gubbels

The histories from Big Ben and Hilson have a lot of similarities and from a point in time even intertwine. It all started for the Gubbels family in 1873 with the shop of Johannes Henricus Gubbels in the Dutch city of Roermond. There he sold things like newspapers, walking sticks, umbrellas, toys and last but not least, smoking accessories. One of the suppliers of those was a German man called Jean Knödgen who had started to make clay pipes in 1846 in the Belgian city of Bree. For a long time Johannes ran his business together with his wife, Dijmphna Hubertina. After her death in 1896 he got married again to Anna Maria in 1899. She bore him two children and when Johannes died in 1911 she continued the business. In 1924 her 2 children, Antonia and Elbert Gubbels, established the “A & H Gubbels” company which specialized in the wholesale trading of smoking accessories.

jean_hillenMeanwhile in Belgium the Bree pipe factory had a new owner. Jean Hillen, the son-in-law of Knödgen, had bought the company at the end of the 19th century. He had also made contact with French pipe-makers in the area of Saint-Claude who supplied him with briar wood and Jean would finish them off. Thus, alongside the traditional clay pipes, he was able to offer more modern pipes. Around 1924 Hillen was perfectly capable of creating briar pipes on his own.

Elbert Gubbels sr.

Elbert Gubbels sr.

Up to WWII Elbert Gubbels extended his business, mainly getting his supplies from France and England. Unfortunately The Netherlands were invaded by German troops in 1940 so the family fled north where they tried to make a living by buying and selling what little there was available. In 1945 at the end of the war  they returned home to continue the business. A difficult task as material was lacking and importing stuff was almost impossible. In that period Elbert Gubbels, now the sole owner of the business, decided to follow in Jean Hillen’s foot steps. He became totally independent and produced everything himself. The factory began with 2 machines and 3 French artisans in a small workshop.  In Bree a factory already existed and the sons of Hillen also worked there. Jos was in charge of sales and Albert production. The brand name of the pipes that were sold abroad was simple: Hilson, to be precize, Hillen and Sons.

bigbenGubbels had no brand name yet, he just had the name “EGRO” which stood for “Elbert Gubbels Roermond”. The number of machines, personnel, working space and quality of product were increased which resulted in a higher output. That made it necessary to expand the market experience and the wholesale network were no longer sufficient. A brand name was needed in order to increase sales, especially abroad. At that time another Dutch company, “De Rijk & Zonen” from Amsterdam, was doing badly. It was not a large company and to be honest, not so interesting. But it did sell British-made pipes with a sought-after, glamorous brand name well-known in many countries: Big Ben. So in 1956 Gubbels bought the whole De Rijk company. As a result exports soared in Europe, the USA, Canada and many other countries.

Big Ben Pipo

Big Ben Pipo

Meanwhile the business Hilson was flourishing, producing a wide range of well-crafted and creative pipes. These were selling well in Europe and elsewhere thanks to their excellent reputation and good value for money. On the other hand the production of Gubbels was more traditional in style: natural or black briar models, straight or bent, just classic pipe design. Well, one exception.. In that period the Pipo pipe appeared, a very small “nose-burner” designed by Alfons Gubbels, the son of Elbert, who had by that time joined the business together with his brother Jos. Alfons was in charge of production and Jos sales. The unorthodox Pipo pipe was highly successful, selling world-wide, including the USA. At the end of 1972 the company moved into a bigger factory. Also the much coveted title “Royal”, in the name of Queen Juliana, was granted. Thus the company name became “Elbert Gubbels en Zonen – Koninklijke Fabriek van Tabakspijpen” (“Elbert Gubbels and Sons – Royal Dutch Pipe Factory”).

hilsonAt the end of the 1970’s there were only two pipe factories left in the Benelux countries, those of Gubbels and Hillen. Two different but also complementary enterprises. Gubbels sold well in America with their Big Ben pipes while Hilson was a popular pipe-brand on the German market. However, both companies produced high-quality workmanship. So in 1980 Gubbels bought Hillen, who sadly was experiencing serious financial difficulties. It was decided that all machines, material and experts were to be moved to the Gubbels factory.

Alfons sr. and Elbert jr.

Alfons sr. and Elbert jr.

At first the two brands had some difficulty in co-existing. For example, some Big Ben pipes of that period could be confused with Hilsons and vice-versa. All by all that period of adjustment was positive, characterized by a high output. However, something was changing in the world of pipes and the market crisis meant that quite a few things had to be re-considered. It was not enough to increase quality in order to compensate for the drop in quantity. Greater investments had to match high-performance products. In 1989 Alfons (Fons) junior (technical production and design) and Elbert junior (sales) took over from their father Alfons senior and uncle Jos and the family tradition was carried on.

Bentley

Bentley

Since then the company has striven for excellence in every aspect of their production and above all in their mission: offering an increasingly discerning clientèle unique pipes. So since 2008 Rainer Barbi, the late famous German pipe maker, has been contributing to production and had the task of remodelling the Hilson brand until his unfortunate death. Also another great pipe maker, Former, has recently decided to offer Gubbels his creative sensitivity, art and some of his time. Besides manufacturing Big Ben, Hilson and other more minor brands Gubbels has also worked in partnership with other companies to create or refine unique models, such as Porsche Design (from 2005 to 2013) and currently Bentley. Unfortunately the financial crisis hit Gubbels in 2012 and the banks no longer wanted to finance the company. Who smokes these days?? So bankruptcy was a logical consequence, an unpleasant period. But the Gubbels family pulled through with capital of their own and had a new start. There was a change of direction with 20 in stead of 28 employees and despite the difficult market the export is growing. The Gubbels company is on the rise once again.

IMG_2300Back to the forum-pipe, I really wanted to see the process in the factory so with thanks to Dre and Fred I could phone Elbert jr. for an appointment. He already knew my name, I could pay a visit, see the process, take pictures, ask questions, no problem at all. I knew a bit what to expect because I had been before at the new factory with a group of the PRF-forum just before the financial crisis hit Gubbels back in 2011. So on a morning I drove to Herten (municipality of Roermond) dressed to impress because eeyz, you can’t arrive in jeans and a sweater at the only pipe-factory left in The Netherlands right? Because of the crisis the Gubbels offices had moved in the big building used by several companies so I happily announced myself at the wrong desk. Luckily the friendly secretary of the neighbouring enterprise pointed me in the correct direction. After a good ring at the doorbell of Gubbels one of the employees let me in, guided me to the visitor room and went to get Elbert jr. Before he walked in I was able to quickly snap some pictures of the displayed pipes.

Assembly hall

Assembly hall

Just like on the phone Elbert jr. is a very nice man to talk to, clearly someone with a passion for his company and the products made there. We chatted away for a while until he got a call from his brother that he was ready for me. Elbert jr. guided me to the big assembly hall where all pipes are made and Fons jr. was waiting for my arrival. For the outside world Elbert jr. is the face of Gubbels but inside the factory Fons jr. reigns supreme. At this moment he is the only one there who knows and is able to perform all the necessary steps in the creation of a pipe. The other employees just know a few steps of the process. Which worries him sometimes, I mean, what if he becomes ill? But they are working on that.

Fons jr. and a colleague had prepared (as far as they could) the steps in the finishing of the forum-pipe so I could take pictures of it. Remember, all the bowls and mouthpieces were already roughly made. Below you can see all 10 steps of the process:
1. Mounting the mouthpiece.
2. Sanding the pipe from coarse to fine with different sizes of sanding discs.
3. Staining the pipe (3 layers of stain are applied in total) where the first layer of stain is set aflame to fixate it.
4. Removing excess stain.
5. Sanding off more of the stain to make the grain better visible.
6. Milling out space for the metal top-ring.
7. Spraying a lacquer finish on the pipe.
8. Buffing the pipe to make it extra shiny.
9. Putting on the metal top-ring.
10. Tadaaa!! The finished product.

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Fons jr. adjusting the Lamberthod machine

Fons jr. adjusting the Lamberthod machine

After explaining all the steps of the process Fons jr. guided me further around the factory. In the back there was a smaller hall with a big basket stacked full with briar and equipment to shape the bowls including a big modernized version of the Lamberthod machine. Of course the precise operation of everything was demonstrated. Seeing the immense Lamberthod device in action was very impressive, especially because Fons jr. had left the hood open so I could make some pictures. Afterwards he had to laugh when he looked at me, because my classy black suit was totally covered in the sawdust that came out of the machine.. “You will still find it in your clothes when you go to sleep tonight” he said with a big grin.

Warehouse

Warehouse

I also was led through the immense warehouse where you can find lots of pipes, pipes and ehrr.. Pipes! Uncountable boxes, drawers and crates stacked on to each other filled with unfinished pipe bowls, stems in all shapes and colours, (metal) rings etc. An impressive sight! There was only a small pallet with ebonite mouthpieces, Gubbels does not really use them because acryl is more durable.. Last but not least we went to a part of the warehouse where a couple of friendly ladies were packing orders.

IMG_2410When the tour was finished Fons jr. and I sat together so he could explain the forum-pipe process to me once more and I could write down the steps. We talked a bit more and then it was time for me to leave and for him to go back to the assembly hall. I must say, my respect for Gubbels and especially for Fons jr. had really grown. If you just look at the new Bentley pipes and know how much difficult handwork is needed for the creation of those..

Anyway, I wish all people who have ordered the 2015 PRF forum year-pipe lots of smoking pleasure with it! It is an extraordinary pipe with stunning grain for a very, very good price and I really regret I did not order one now.. Thanks go out to Dre, Shaun, Fred, Elbert jr., Fons jr., Fons sr. and the employees at Gubbels for making the forumpipe and this blogpost possible!

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The Dutch/Belgian Pipe Smokers Forum visits Gubbels in 2011 (in Dutch):

Gubbels brandstory video:

Very old video of how pipes were made at Gubbels:

UPDATE 11-07-2019:
Sadly E. Gubbels in Herten, the Royal Factory of tobaccopipes (i.e. Big Ben), is bankrupt. The artisanal production branch of the family company is no more after 149 years. The trading house, Gubbels Trade and BV Gubbels Pipecleaners, on the other hand, continue to exist.

With the production of fully handmade briar wooden tobacco pipes finally stopped, Elbert and Alfons Gubbels say goodbye to a piece of company DNA and cultural heritage. But also from six involved employees.

“I had hoped to be able to maintain production,” says Elbert Gubbels in an explanation. “But the anti-smoking lobby and the government’s policy of discouragement are terrible. Fewer smokers, fewer stores. While pipe smoking is a certain lifestyle that requires good communication.”

Gubbels wants to keep a part of its history visible, but is removing the expensive machine for the Big Ben pipes from the company. “We have a solid stock and cannot keep on stacking. We will first sell it and then have the new pipes made in Italy. Where the briar also comes from. Then we give it a final touch in Herten. This is how we maintain our global market. On a small scale, with around ten, eleven employees, we hope to be able to continue for a very long time.